Category Archives: Kits

60 Meter “Woodpecker” QRPp Transceiver Kit From Breadboard Radio

I’ve just received the following announcement from Breadboard Radio. Looks like a fun build and quite useful QRP radio for the 60 meter band!

60 METER “Woodpecker” QRPp Transceiver Kit From Breadboard Radio

Breadboard Radio has just released the “Woodpecker” a 60 meter low power CW transceiver for the 60 meter band. The Woodpecker features a crystal controlled transmitter with a 500 milliwatt output on 5332 kilohertz, sometimes referred to as channel 1. The transmitter provides sidetone, receiver muting and QSK with delay.
The Woodpecker’s direct conversion receiver has an adjustable bandpass filter, attenuator and an audio amplifier suitable for headphone level output plus a selectable low / high filter which helps with band noise and static crashes.

The designer, W4FSV has made multiple contacts using a 160 meter inverted L antenna including many from 500 to 1000 miles. The kit is complete with all parts including a cabinet and attractive front panel plastic decal. A two channel 40 meter version will be available soon.

More information is available at

The introductory price is $49.95 US.

Click here to read the full PDF manual (note this is a large file).

Upgrading my Yaesu FT-817 with G7UHN’s rev2 Buddy board

This article was originally published on the  SWLing Post.
Last August, SWLing Post contributor, Andy (G7UHN), shared his homebrew project with us: a genius companion control display for the venerable Yaesu FT-817 general coverage QRP transceiver.

Andy’s article caused me (yes, I blame him) to wax nostalgic about the popular FT-817 transceiver. You see, I owned one of the first production models of the FT-817 in 2001 when I lived in the UK.

At the time, there was nothing like it on the market: a very portable and efficient HF, VHF, UHF, multi-mode general coverage QRP transceiver…all for $670 US.

In 2001? Yeah, Yaesu knocked it out of the ballpark!

In fact, they knocked it out of the ballpark so hard, the radio is still in production two decades later and in demand under the model FT-818.

I sold my FT-817 in 2008 to raise funds for the purchase of an Elecraft KX1, if memory serves. My reasoning? The one thing I disliked about my FT-817 was its tiny front-facing display. When combined with the embedded menus and lack of controls, it could get frustrating at home and in the field.

I mentioned in a previous post that I purchased a used FT-817ND from my buddy, Don, in October, 2020. I do blame Andy for this purchase. Indeed, I hereby declare him an FT-817 enabler!

FT-817 Buddy board

When I told Andy about my ‘817ND purchase, he asked if I’d like to help him test the FT-817 Buddy board versions. How could I refuse?

Andy sent me a prototype of his Version 2 Buddy board which arrived in late November. I had to source out a few bits (an Arduino board, Nokia display, and multi-conductor CAT cable). Andy kindly pre-populated all of the SMD components so I only needed to solder the Arduino board and configure/solder the cable. I did take a lot of care preparing and soldering the cable, making sure there was no unintentional short between the voltage and ground conductors.

Overall, I found the construction and programming pretty straight-forward. It helped that Andy did a remote session with me during the programming process (thanks, OM!). Andy is doing an amazing job with the documentation.

I do love how the board makes it easier to read the frequency and have direct access to important functions without digging through embedded menus. While there’s nothing stopping you from changing the program to suit you, Andy’s done a brilliant job with this since he’s an experienced FT-817 user.

The Nokia display is very well backlit, high contrast, and easy very to read.

“Resistance is futile”

I mentioned on Twitter that, with the backlight on, the FT-817 Buddy makes my ‘817ND look like it was recently assimilated by The Borg.

Don’t tell any Star Trek captains, but I’m good with that.

Andy has a rev3 board in the works and it sports something that will be a game-changer for me in the field: K1EL’s keyer chip!

For more information about the FT-817 Buddy, check out Andy’s website.

Of course, we’ll keep you updated here as well. Many thanks to Andy for taking this project to the next level. No doubt a lot of FT-817 users will benefit from this brilliant project!

Video: QRP Labs QCX-mini 5W CW transceiver–now available to order

Hans at QRP Labs has just posted a video of the new QCX-Mini 5 watt transceiver kit. It looks like another thoughtful design:

Even though I’ve yet to build my QCX+ (!!!), I just ordered the QCX-Mini. This little kit will be a challenge for me–even though all of the SMD components are pre-populated, it’s still a tight board and requires some fancy toroid work!

Still, I’m buying it to support QRP Labs’ work and because I love the challenge of building kits. This one is awfully cute and I’m pretty sure I’ll use it to claim a summit!

My entire QCX-Mini kit with enclosure set me back $86.99 US with shipping and tax included. How could I resist? (Don’t answer that, please.)

Click here to check out the QCX-Mini product page. 

Assembling the MFJ-561K Miniature Travel Iambic Paddle Kit

MFJ Enterprises has an amazingly deep catalog of products. So deep, I often overlook items that could be quite useful in the field.

MFJ recently sent me one of their travel paddle kits to evaluate on–no doubt, they heard my plea for paddle recommendations some time ago.

Paddles are a funny thing: they’re basically a very simple switch, so not terribly difficult to homebrew. Yet sometimes we want to simply purchase pre-made paddles instead of building them.

I don’t personally want to invest crazy money in field paddles because there’s a reasonable chance they could get damaged in my pack or I could even leave them on the forest floor after a POTA/SOTA activation.

Plus, paddles aren’t the weak link in my CW game (ahem, yeah…you might have guessed it’s the operator–!).

The price of MFJ-561K paddles hits a sweet spot at  $25 US. I know of no other paddles made in the US that are cheaper (although I know I might stand corrected on this point).

For $25, you’re not getting Begali quality: you’re getting something that’s simple and gets the job done.

The MJF-561K is actually a simple kit that you assemble at home. It’s a novice build for sure, taking (generously) 20 minutes to assemble and requiring no kit building experience. You will need to use a soldering iron to attach the three conductor wire to your paddles–otherwise, it feels more like a mini Meccano or Erector set.

At one point early in the build, I did find myself looking for a detailed photo to determine how the shoulder washers were placed. I couldn’t find one, so I decided to take my own photos to help anyone else building these paddles in the future.

MJF-561K Assembly Photos

Click on the photos below to enlarge:

The shoulder washer fits in the hole on the inside of the paddle as you can see on the upper paddle lever. The larger washer goes on the outside of the paddle, insulating the solder lug and Kep nuts.

One bolt and Kep nut holds the back of the paddles to the base.

This image shows how the center contact is screwed in. Note that another solder lug is held in place under the paddles and is not in this photo, but shown in the photo below.
Once you’ve attached the bottom solder lug and Kep nut, position the center contact (on top) so that it floats between both paddle contacts before tightening down.
Next, you’ll need to strip the supplied three conductor cable, tin the ends, and solder them to the three solder lugs. Check your radio manual to determine which side of the paddle to solder the tip and ring wires based on which side of the paddles will send dits and dahs.

Hint: when attaching the cable tie/strain relief, position the cable tie locking point so that it faces up rather than down (to avoid that part of the cable tie interfering with rubber feet contact.
Next, attach the rubber feet to the base.
And, finally, attach the rubber pads to the paddles

On the air

The building process was super simple as you can see from the photos above. I didn’t test the paddles in advance to make sure the shoulder washers were insulating the contacts properly, nor did I test that my ring/tip placement was correct before soldering. I would suggest you do this!

Fortunately, I plugged it into the Yaesu FT-817ND and it worked perfectly!

The paddles are lightweight and the action reminds me very much of Whiterook Paddles.

Any criticisms? For the price, these are brilliant. With that said, I wish the three conductor wire was just a bit heavier gauge. The conductors are very thin and I do worry how well they’ll hold with heavy use. Of course, it’s an easy process to replace this cable with one of my own.  Also, like most lightweight backpack paddles, the thin metal sheet base needs to be held in place while operating.

I think I might attach the paddles directly to a clipboard. If I drill two holes in the paddle base, I could mount them with small bolts onto the clipboard and remove them when done. I’ll give this some thought.

For $25, the MJF-561K paddles are a no-brainer.  I see keeping a set of these for ultralight operating and perhaps even as a set of backup paddles. And, hey! They’re a great stocking stuffer idea. I would suggest MFJ consider making a single-lever version as well.

Click here to check out the MJF-561K paddles at MFJ.

QRP Labs projects QCX-Mini CW Transceiver Kit availability in December 2020

I’m not quite sure how Hans Summers at QRP Labs has the time to innovate at the pace he does–especially during a global pandemic–but he believes he will have the new QCX-Mini CW QRP transceiver available for purchase in December 2020.

Hans shared the following message via the QRP Labs page (click here for the full message):

Hi all

Quite a lot of people have been asking about QCX-mini.

QCX-mini manufacturing has slipped a couple of weeks longer than my estimated “4 weeks”. But all is going well now…

[…]Latest problem is apparently my 5-in-1 top PCB design… normally PCBs are panelized and SMD’d in a set of 6 (or more) like that, then separated later. But the top PCB design is such that the amount of cut away material is too much to be able to break apart the boards without damage. So the factory had to come up with a different method for manufacturing it. I tried to understand what they are doing but I gave up, anyway in reliably assured all is well.

The 1000 enclosures are all finished, cut, CNC’ed, drilled, laser etch printed, packed.

Current estimate is that the PCB assembly (SMD soldering) will be completed on 17-Nov-2020. It’s the last step in the manufacturing process, everything else is done… then the boards will ship to me.

So, still on track for 1,000 Christmas stocking goodies.

73 Hans G0UPL

Although I look at this kit and think, “yeah, like I need another portable QRP transceiver!” I’m nearly 100% certain I’ll buy it.

For one thing, I love building kits and am very happy to see that the surface mount components will be pre-populated.

I purchased the QCX+ and, indeed, plan to review the build and transceiver for RadCom. I’ve almost been “savoring” this build for a nice stretch of cold winter evenings.

Frankly I’ll buy and build the QCX-Mini because I love supporting mom and pop innovators here in our ham radio world.

Click here to check out QCX-Mini updates at QRP Labs. Of course, we’ll post an update when the QCX-Mini is available to order.

Guest Post: Steve builds a DC30B QRP Transceiver

DC30B QRP Transceiver ProjectMany thanks to Steve (KZ4TN) who shares the following guest post:

DC30B QRP Transceiver Project

by Steve Allen, KZ4TN

I wanted to build a lightweight backpackable transceiver I could take hiking and camping. I chose the 30 meter band as it is specific to CW and the digital modes. I am also in the process of building Dave Benson’s (K1SWL) Phaser Digital Mode QRP Transceiver kit for the 30 meter band. Also, a 30 meter antenna is a bit smaller than one for 40 meters and the band is open most anytime of the day.

I sourced the DC30B transceiver kit, designed by Steve Weber KD1JV, from Pacific Antennas, It appears that they are now (10-11-20) only offering the kit for the 40 meter band. The following information can be used for the assembly of most any kit that lacks an enclosure.

Lately I have been finding extruded aluminum enclosures on and They come in many sizes and configurations. I like to use the versions with the split case which allows you to access the internal enclosure with the front and rear panels attached to the lower half of the enclosure. Most of these enclosures have a slot cut into the sides that allow a PCB to slide into the slots keeping it above the bottom of the enclosure without having to use standoffs. The one requirement for assembly is that the PCB needs to be attached to either the front or rear panel to hold it in place.

DC30B QRP Transceiver Project

As the enclosure is anodized, I didn’t want to rely on the enclosure for common ground. I used a piece of copper clad board that I cut to fit the slot width of the enclosure and attached it to the back panel. I was then able to mount the transceiver PCB to the copper clad board with standoffs. This basic platform of the enclosure with the copper clad PCB provides a good foundation for any number of projects. All you have to do is mount the wired PCB on the board, install the components on the front and rear panel, then wire it up.

DC30B QRP Transceiver Project

I wanted to have the choice of a few frequencies to operate on so I searched eBay for 30 meter crystals and found a source for 4 different popular frequencies. I installed a rotary switch on the front panel and added a small auxiliary PCB with two, 4 pin machined IC sockets. This allowed me to plug the crystals into the sockets. I wired the bottom of the socket PCB first using wire pairs stripped from computer ribbon cable leaving extra length. I marked the wires with dots to indicate which sockets each wire pair went to so I could solder them onto the rotary switch in the correct order. It was tight but I always work with optical magnification so I can see exactly what I’m doing. I have used this crystal switching method in the past with good success.

DC30B QRP Transceiver Project

DC30B QRP Transceiver ProjectThe rest of the assembly was straight forward. I find that most kits are well designed and documented, and if you take your time and follow the directions carefully all should go well. The two most common speed bumps seem to be soldering in the wrong component or bad soldering technique. I double check all component values and placements prior to soldering, and I always use optical magnification while working. I inspect each solder joint and look for good flow through in the plated through holes, and make sure there are no solder bridges.

DC30B QRP Transceiver Project

DC30B QRP Transceiver ProjectThe finished product. I bought a Dymo label maker and it works very well for projects like this. I love using these enclosures and they are a leap forward from the old folded aluminum clam shells I used in the past. I could stand on this without causing any damage. Power out is 1-3 watts depending on the DC power in. The receiver is sensitive and the ability to choose from four frequencies is a real plus.

73 de KZ4TN

Steve Allen
Elizabethton, TN

Wow, Steve! What a top-shelf job on this build! I’ll have to look for those aluminum enclosures as well. Beautiful little rig you’ve made there and I think it’s fantastic you’ve a few crystal frequency options! Thank you for sharing!

An Introduction to the uSDX transceiver kit

Many thanks to Pete (WB9FLW) who shares the following article by Bob (KD8CGH) regarding the uSDX transceiver kit.

I reached out to Bob who has kindly given me permission to share his article on QRPer:

An Introduction to the uSDX

by Bob Benedict (KD8CGH)

There is a new open source, home brew multi band, multi mode QRP transceiver that grew out of the QRP Labs QCX. Through some serious wizardry  it retains an efficient class E RF amplifier for SSB and digital modes. It crams impressive SDR capabilities into an Arduino.

This has an interesting international development process conducted on with contributions by many, including the usual gang of suspects: Hans Summers G0UPL, Guido Ten Dolle PE1NN, Barbaros Asuroglu WB2CBA , Manuel Klaerig DL2MAN, Kees Talen K5BCQ, Allison Parent KB1GMX, Jean-Marie T’Jaeckx ON7EN, Ashhar Farhan VU2ESE,  and Miguel Angelo Bartie PY2OHH. I apologize to the many others whose names I didn’t list. A summary is in the WIKI

The basic work uSDX appears to have been accomplished by Guido Ten Dolle PE1NNZ. It uses pulse width modulation of the PA supply voltage to transmit  modes other than CW while retaining class E efficiency and uses a direct conversion SDR receiver.

The basic idea behind Class E nonlinear amplifiers is that transistors have little loss when they are switched fully on or off. The losses occur when devices are limiting power flow in linear amplifiers. The idea behind a Class E amplifier is to use transistors in a switching mode to generate a square wave to drive a resonant circuit to generate RF power.

This method is used in the popular QCX QRP CW transceiver kit line developed by Hans Summers and sold through QRP Labs  More than 10,000 of these great transceiver kits have been sold (I built one). There is a good discussion of the circuit and particularly of the class E amplifier in the excellent QCX documentation

The QCX was the base for the QCX-SSB which starts with a QCX and modified the circuit and software to add SSB capabilities. The wizardry that  Guido accomplished uses pulse width modulation of the PA supply voltage to control the amplifier in an Envelope Elimination and Restoration (EER) technique To generate SSB a DSP algorithm samples the  audio input and performs a Hilbert transformation to determine the phase and amplitude of the complex signal.  The phase changes are transformed into temporary frequency changes which are sent  to the  clock generator. This result in phase changes on the SSB carrier signal and delivers a SSB-signal with the opposite side-band components is attenuated.

On the receive side a direct conversion SDR receiver is used with the I and Q signal digitized and all further processing carrying out digitally. Attenuators are included to help not overload the ADC range.  Documentation is at .  In addition to a good description of the theory and hardware mod there is also a good description of the software command menu.

From there development took off in several directions. One is by Barbaros Asuroglu WB2CBA  and Antrak that uses through hole components (mostly) and replaceable band boards that  hold the low pass filter and band dependent class E amplifier components (an inductor and capacitor). Barb also includes boards designed to be a case top and bottom, battery pack and a PA.

Another development track by Manuel Klaerig DL2MAN uses SMT components in a stacked board layout and has a relay switched band pass board  and uSDX-Sandwich Files. A new revision has been released that uses serial resonance class E amp design and easier to obtain relays, uSDX-Sandwich Files with new Serial Resonance Class E Multiband Circuit .

Other development streams include one by Kees Talen K5BCQ uSDX Board Schematics and Jean-Marie T’Jaeckx ON7EN

I built the variant designed by Barbaros Asuroglu WB2CBA   and I’m pleased with it’s performance. I ordered 10 main boards and 40 LP filter band boards PCBs from PCBWAY, but now you can also purchase single boards sets from

I also designed and 3D printed a case for the transceiver and a small box to carry band boards. Info at and at and also in the files section printed case for Barb WB2CBA V1.02.

In an example of hams collaborating at its finest, Hans Summers  announced on 9/11/2020 that his new QCX mini product, a QCX in a smaller package,  will include a daughter board that can be used to give the QCX mini a uSDX like SSB capability. The QCX mini has the same circuit as the QCX but uses SMD components packaged it into a two board stack that is less than half the volume of the original QCX. The mod is unsupported by QRP-LABS but may be supported by the uSDX group. 

More information at and don’t forget the WIKI


Bob,  KD8CGH

Many thanks again, Bob, for sharing this excellent uSDX introduction. Thanks again for the tip, Pete!

Pete also notes that there is a very active uSDX experimenters discussion group on with over 100 members:

The new Inkits Easy Bitx SSB TCVR kit

Many thanks to Robert Gulley (K4PKM) who shares the following news from Inkits:

This is to inform all our valued subscribers that we have launched the much awaited easy bitx kit and few customers have already bought the kit.

The easy bitx kit works on a single band and can be built
for 20mt 40mt or 80mt bands.

This is an enhanced bitx design from the previous versions.
There is a complete manual available with link below.

Easy Bitx Version 1

Complete details are provided in the construction manual to build the kit in 15 Steps.

There are 15 individual kits packets provided to assemble the kit step by step.

The si5351 BFO VFO is provided with the kit in working condition. Only The IF frequency has to be set as described in the manual.

The easy bitx kit is an excellent educational kit for new Hams
who are wish to learn how to build a single band transceiver.
And later use it on the air.

The bitx in various kits and individual mods has been build by thousands of hams world wide, so this way easy bitx is a perfect kit for newbies.

The complete kit can be purchased from our website.

Presently we are shipping world wide with DHL Express.

Adding CW mode to the EA3GCY DB4020 Dual-band 40 and 20M QRP Transceiver Kit (Part 2)

Many thanks to SWLing Post contributor, Frank (ON6UU), who shares the following guest post which expands upon his previous DB4020 article:

The EA3GCY DB4020 transceiver now has CW mode

by Frank Lagaet (ON6UU)

After telling you all about the DB4020 SSB build I’m here with the CW part of the kit,  let’s say this is part 2.  At a certain moment Javier let me know the CW interface kit was ready for shipment and some week later it was delivered to my QTH.

Again, a well packed kit arrived in a brown envelope, components and boards well packed in bubblewrap.  I found even a board I did not expect which can hold a push button,  a switch and the connector for your morse key.  Javier thinks of everything it seems!

Unpacking the bubblewrap gave me this result,  all components in 2 bags.  In the bigger bag another 2 bags with 2 printboards,  one for the CW interface,  one for the CW filter.  Great !!  Checking the material bill resulted in all components there,  another thumbs up.

I started, of course, immediately building it because I wanted CW in the transceiver as soon as possible.  I don’t do much in SSB mode anymore and I already started missing CW on the DB4020,  so I started my KX3 to listen to while I was populating the boards.  I never thought CW was going to have this impact on me! …. ..

I started building the CW interface,  again starting with all small items.  I soon saw that the 2 relays which need to be soldered in were ideal to protect all components when the board is upside down, so I soldered them in very quickly.  I then soldered in all other components ending with the elco’s.

Next phase was the CW filter.  This board is small and came together in a blink of an eye, no problems there, the long legs of the 3 and 4 pin headers went in last.

The following day, I made all wire connections and soldered a 13pin connector,  leaving one pin out since I want to have the option to choose the width of the CW signal I’m listening to.  By cutting the FL CW + pin and adding an additional switch, I have now 500Hz or 2400Hz.  Great option, for very little effort and simple.  Another thumbs up here.

Now it was simply a matter of inserting the sub boards in the main board and all should be working.  And it did!  Hurray!  The 500Hz filter works perfectly,  filtering away all above or below stations nearby my operating frequency.

This is the result of the soldering work,  2 small boards which need to be inserted in the main board:

The CW interface still needs the 13pin header of which I cut one pin and mounted a switch to have the 2400Hz width.

The IC you see in the middle of the CW interface is the KB2 keyer which gives you several functions like 4 memories and beacon mode.  The 4 potmeters are used to set the level on 40 and 20 meters,  to set the delay between TX and RX switchover and to set side tone monitor level.   The keyer also provides functions as keyer mode A or B,  straight key function and can be set for speeds between 1 and 50WPM.   WPM speed can be set in 2 different ways.  Handy!

Here a picture of the CW filter inserted on the main DB4020 board.

The CW interface is inserted at the side of the main board,  notice the 2 wires which go to the switch to allow switch-over between 500 and 2400Hz.

(Wiring still needs to be cleaned up in this picture.)

Finally, the result:  a good working multimode QRP transceiver with 2 bands.  It should be possible to make close to medium range with it as well as DX,  even with QRP power.

And while I was building I also made a new key for this radio,  it is made out of a relay and cost nearly nothing,  looks good doesn’t it ?  hihi.

Homebrew key

The key, when in practiced hands (fingers hi), can do 50 WPM without a problem. My friend HA3HK does without blinking an eye at 40WPM with this kind of key and tells me that he can go faster if needed.  Me? I’m going it a bit slower.

Battery pack

As this radio is only using little power (0.4A in RX,  1 to 2A in TX depending the power you set it) I thought,  let’s make a battery pack for the radio.

The first plan was installing it in the box.  I did not do that because the batterypack is also powerful enough to feed my KX2 and other QRP transceivers. Since I can use it with all of them, a loose battery works out better for me.

I started with an old laptop which had a broken screen and some other malfunctions,  but still had a good battery,  although I needed the battery connector of course.  A piece of wood to mount the connector on was my next goal.  And since I still have another laptop using the same batteries, I can charge the battery without problems.  Simple, but good and it weighs much less than a gel cell battery.

The battery provides me with 12.5V and some 5Ah.  Enough to last for hours on RX and for sure good enough to activate 2 SOTA sites in one day.   It doesn’t look great but works great– that is what matters and to test it was more then good.  Next will be getting the battery pack in a nice box.  Better to re-use stuff than throwing it away I’m thinking.

I need to do something about the cover of the OLED display,  there is still some work there to make it look nicer.

Some video can be seen on YouTube :

Finallym I’d like to thank you all for reading my articles about the DB4020. I had big fun soldering, tinkering with the box, making the key, and batteryholder/batterypack.  My Hungarian friend HA3HK told me it looks a bit like a spy radio. …. ..

I also include one more time the link where you’ll find this kit :

73 TU ee



Thank you so much, Frank. No doubt, you had a lot of fun putting this excellent little kit together.

Implementing a filter switch was a fantastic idea and, obviously, not terribly difficult to do.

Based on the videos, the DB4020 has a low noise floor and very good receiver characteristics. I’m impressed that the CW portion of the radios has so many features as well, such as a memory keyer and beacon mode.

I also love how you reused that 5Ah laptop battery! I think that could almost give you a full day of SOTA activations at those consumption levels!

Thanks again for sharing this with us, Frank! We look forward to your future articles!

Frank builds the EA3GCY DB4020 Dual-band 40 and 20M QRP SSB Transceiver Kit

The following article first appeared on our sister site, the SWLing Post:

Many thanks to SWLing Post contributor, Frank (ON6UU), who shares the following guest post:

Building EA3GCY’s DB4020 QRP Transceiver kit

by Frank Lagaet (ON6UU)

In May, I discovered via a newsletter that a new kit was available from Javier EA3GCY in Spain.  I was immediately sold as this was a kit from my favourite kit producer and it has 2 bands–it will also be able to do CW and there also will be a CW filter.

After building 2 MFT’s from Javier which work without problems, I needed to have the DB4020.  The MFT’s are for 20 and 40 mtrs and do DSB (double side band).  I did put them in a not-so-graceful box but they do what they are intended for which is QRP phone (SSB).   They came together without problems so I expected the same for the DB4020–I knew for sure when I saw the board:  all through-hole components (except for some capacitors which are factory soldered) and a lot of space on the board.   The board has been silk-screened with clear indications on where all components have to come and the manual has very clear instructions where each component has to be soldered with referral to a quadrant.  The manual provides a 252 quadrant page so it is a piece of cake to find where each piece goes.

What do you get?

Javier provides you with all components which need to be installed on the board and, of course, the kit board.  The components come in small marked plastic bags and all is well-wrapped up in bubble wrap.  The board is wrapped separately and that is put together with the component wrap which is then again wrapped up in bubble plastic.  All goes into an envelope.  Very well packed I must say.

Here’s a picture of the bags with components:

The silk-screened board:

I started with the resistors since that’s the easiest way. After that, I did the capacitors.  I like to solder in all flat components first, so next were the diodes and IC sockets followed by the elco’s.  The transistors were next together with all relays.  As you solder in the transistors one also has to mount the cooling heatsinks,  these cooling sinks are high and are ideal to protect the coils one has to make,  they also protect the polystyrene caps (which I always find vulnerable) when the board is upside down.

Many kit builders are afraid of winding the toroids in kits–don’t be!  It is easy.  Just take your time and follow the instructions given by Javier in the construction manual.  In this kit the builder has to wind 8 toroids:  6 are a single wire which goes through the toroid body,  1 is a toroid with 2 different windings, and 1 has a twisted pair which goes through the final toroid.  Be sure to measure the wire you need per toroid as instructed in the manual.  Javier gives some spare, so you can be sure.  You will also see that on next picture where the legs of the toroids have not been trimmed yet.  Once done I still had some centimetres of wire leftover.

Picture of the toroids ready to be soldered in:

Finally all other parts and pin headers went in,  jumpers were immediately put on where needed.

As I’m using a military-grade plastic box, I have to break-out some components like the display,  tuning encoder,  volume and rx control from the board.  I also have put an on/off switch on the box and already have the CW KEY connector ready installed. I also installed a loudspeaker in the box.  The SI5351 board and the Ardiuno Nano are the final components which go into the board after installing all wires.

Picture of the board:

I intend to attach a CW paddle to the box made out of a relay.  A HWEF tuner (from EA3GCY) which I was planning to incorporate in the box is I think a bit overkill. That HWEF tuner is already in a nice little box and would be a pity to dismantle,  also I’m running out of space in the box…  Maybe I can fit in a 9-1unun which would then give me good results on both bands…?

Maybe I will install a battery pack in the same box.

The box with board installed:

The box completed front side:

Mind you,  it still needs some additional switches for the CW part of the transceiver.

Frank (ON6UU)


Brilliant, Frank! I really appreciate the video as well–sounds like the kit produces smooth audio and should serve you well. No doubt, that military box enclosure will survive even the roughest field conditions!

Click here to check out the DB4020 kit at EA3GCY’s store.