Flying With Ham Gear

by Michael (N7CCD)

I often get asked “how hard is it to fly with ….”, or “what does TSA say about …” as my job has me flying a fair amount throughout the year. In fact, I’m writing this now while waiting to board my flight for a week in Georgia and Alabama, after having just gone through TSA.

In a recent QRPer post by Thomas, I posted a comment about my frequent travel with ham gear and Thomas gave me a gentle “hint hint” nudge to write up my experiences on the matter. I thought this trip would be a good time to share my experiences in traveling with ham gear in my check-on baggage, as well as my carry-on baggage and my process for each. I’m always interested in learning from other’s experiences, so if you have some ideas for the good of the community, please share them in the comments below!

Before starting this article, and out of curiosity, I checked my past calendar and figured out that I passed through TSA screening about 26 times in 2022. I would say that, since starting my current role four years ago, I have at a minimum hit that number each year.

To address the main question I get about ham gear (antennas, radios, batteries, etc.) and TSA, surprisingly TSA has very little interest in any of it.

In all of my trips through the x-ray machine, TSA has never once pulled my bag out to further investigate what was inside. They have asked about my thermal camera, but never my ham gear. Full disclosure, I am TSA Pre-Check which does exclude me from having to remove laptops, iPads, etc. However, on a recent non-business trip with my wife and kids to visit family in Mexico, I wasn’t pre-check and they still didn’t care about any of my radio gear.

Since I’m limited on the amount of stuff I can physically carry on the plane, and my work gear requires me to check a bag anyway, I have divided my radio gear between what I want with me on the plane, and what I’ll just pick up when I collect my bag at baggage claim.

I have settled on a hard sided suitcase after having to replace some of my work arc flash PPE (personal protective equipment) when baggage handlers cracked my arc flash face shield. After upgrading to a hard sided suitcase, I started adding more ham equipment I would otherwise worry about getting damaged. In the image below you can see what, at this point, I’ve included in my checked bag.

From top left to bottom right: Raspberry Pi kit (more photos on that below), CWMorse paddle in a dollar store container with cable, Buddipole PowerMini, charging cradle for HT, SignalStuff mag mount for HT in rental car, hand mic for HT for use in rental car, throw line and weight, AlexLoop w/ Amazon Basics tripod, US Road Atlas

The idea behind the Pi and AlexLoop antenna is I can work HF digital no matter where I am. This is more fun than watching TV in a hotel, but also gives me digital capabilities to send emails or texts over HF if I am stranded without service of any kind. The mag mount and HT hand mic allow me to use my HT in my rental car as a mobile radio. The same SignalStuff antenna on my HT can be transferred to the mag mount easily once I step into the car. Continue reading →

A few week ago, my buddy Ara (N6ARA) sent me a prototype of his new ultra-portable CW key, the TinyPaddle Jack (TPJ).

You might recall, Ara introduced the original TinyPaddle late last year. His motivation for the original TinyPaddle was to have a super minimalist paddle that could be stored away as a spare in your kit for those times when you either forget or have an issue with your primary paddle in the field.

The TinyPaddle is a very capable little key! Click here to read my field report using the original TinyPaddle.

Turns out, there was a lot of pent-up demand for a product like the TinyPaddle. At $15 for the kit or $20 fully assembled, the TinyPaddle is a serious bargain. Ara and his father have been quite busy producing these.

Enter the TinyPaddle Jack (TPJ)

Whereas the TinyPaddle is designed around being the most simple/minimalist backup paddle solution–basically a wee paddle with a male 3.5mm connector that plugs directly into a rig’s paddle jack–the TPJ takes it one step further.

The TPJ is essentially the TinyPaddle with a female 3.5mm plug encased in a 3D-printed holder and protective cover.

The design is clever. The case that protects it while stored away in one’s field pack, pulls apart and is re-joined to make a very usable paddle holder.

There are actually quite a few purchase options, so Ara created this short video that describes the different components/options and how to use them:

Click here to view on YouTube.

I’ve been using the TPJ with my MTR-3B and new SW-3B. As I mentioned in my field report with the TinyPaddle, the action of this paddle is actually very precise–it almost feels like a capacitive touch paddle.

I find that the holder definitely adds to the ergonomics of the paddle (although it can actually be used without a holder, too).

Ara also created a small adjustment tool that will allow you to tweak the paddle spacing if needed. Keep in mind, this is a very simple paddle design (there are no springs or magnets) and isn’t really meant to be a primarily paddle. I do feel, however, that it will hold up quite well over time. The spacing of the contacts is so fine, I believe the stress on the paddle levers is minimal .

I plan to keep a pair with my new MTR-3B field kit (above) and use it as the primary paddle for that radio. I will plan to buy a second one for the SW-3B a well.

Highly recommend

The price of the fully assembled TinyPaddle Jack ($24) and Cable ($5) is $29 US.

This is firmly in the “no-brainer” category.

Just take my money!

I personally think Ara could charge $40+ for these and they’d still be a bargain. I know him well enough to know that his motivation is in the fun of designing these products and making them accessible to other field radio operators. Case in point: I’ve been pricing quality 3.5mm patch cables recently and I find his $5 cable to be an excellent price; even more competitive than cables I’ve seen on Amazon and eBay.

In addition, Ara even freely distributes the 3D printer files so you have the option to print your own paddle holder!

It’s obvious to me that these products are his contribution to the community that pays for itself enough so that he can continue to innovate. His designs are so clever, I can’t wait to see what he comes up with next!

Very well done, Ara!

Click here to check out all of Ara’s products at N6ARA.com.